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DOE Technology Transfer

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FLC Awards Archive — 2003
Awards for Excellence in Technology Transfer
Department of Energy

Argonne National Laboratory

Globus Toolkit™

The Globus Toolkit™ is a community-based, open-architecture, open-source set of software services and libraries that support computational grids. A grid connects geographically and organizationally dispersed resources, including large-scale computers, archival storage systems, scientific and engineering instruments, and human collaborators. This technology, developed by a team at Argonne, has already transformed collaborative scientific research across the world and is the basis for new distributed computing strategies of such companies as IBM, Microsoft, Platform Computing, Entropia, Sun Microsystems and Compaq.

The team has been able to transfer the technology with contributions from IBM and Microsoft, as well as funding from the National Science Foundation and the Department of Energy. The transfer of the Globus Toolkit™ to the marketplace took a huge turn in 2001 when 11 of the top information technology companies committed to incorporating the toolkit as a standard mechanism for their grids.

Once it is widely available, virtually every computer user will benefit from this technology. The Globus Toolkit™ will permit individuals and organizations to make decisions based on the best available technology to meet their local needs and policies, instead of basing decisions more on interoperability and compatibility rather than functionality.

National Nuclear Security Administration Kansas City Plant

High Speed Vaccine Injector System

Providing fast, large-scale inoculations without spreading blood-borne pathogens is a longstanding veterinary and human healthcare challenge. Needle-free systems offer important advantages over traditional syringe and needle systems—reduced pain, improved worker safety, safer disposal of potentially dangerous needles and related waste, and lower costs. The Needle-Free High Speed Vaccine Injector System, developed by a team at the NNSA Kansas City Plant, solves this problem. The injector pushes a very small stream of vaccine under high pressure through a nozzles covered with a disposable protective cap and into the patient. Up to 600 injections per hour are possible with this technology.

The technology was developed through a partnership between the operator of the Kansas City Plant, Honeywell Federal manufacturing and Technologies; Felton International; and three Russian companies. Plans for 34 different injectors are in the process of completion, upon which time the Russian companies will manufacture the parts and Felton International will handle assembly, marketing and distribution.

While the initial application of Needle-Free High Speed Vaccine Injector System was for veterinary use, human patients will be the ultimate beneficiaries. For health care workers, the technology eliminates the danger of needle-stick injury and the need of sharps disposal. Because it has been designed for field use, the injector system is ideal for use when mass inoculations are needed—be that a conventional disease eradication such as measles, or for emergency response operational in case of biological attack.

Lawrence Berkeley National Laboratory

Visualization Tool for Alignments (VISTA)

In the field of comparative genomics, scientists can compare the human genome with the genomes of various other organisms to identify common regions of DNA; gain insights into how genes are switched on and off; and further their understanding of the human genome’s evolution, structure and function. In some ways, sequencing the human genome was the easy part; the more difficult task of understanding and analyzing the functions of nucleotide pairs in human cells still lies ahead. Recognizing this need a team from the Lawrence Berkeley National Laboratory (LBNL) developed a user-friendly computer program, called Visualization Tool for Alignments (VISTA), which allows researchers to quickly compare the genomes of various organisms.

This technology was conceived, developed, and transferred by a team of biologists, mathematicians, and computer scientists at LBNL and the University of California at Berkeley (UCB). The VISTA team implemented a seamless technology transfer process to maximize the program’s accessibility. By making the program publicly available online via a dedicated server (http://www-gsd.lbl.gov/vista), the team made it possible for researchers to register and submit genome sequences for comparison electronically. Licenses for VISTA are available free of charge to academic and non-profit organizations. Commercial institutions may purchase site licenses on the Web. Currently VISTA is accessed on the web an average of almost 1700 times a month.

Since its public introduction VISTA has become one of the most popular and widely praised comparative genomics tools available to biologists, geneticists, and biomedical researchers. This technology is contributing to important research on coronary heart disease, leukemia, cardiac and skeletal muscle development, and genetic disorders. The information it yields is accelerating understanding of human diseases and disorders, which promises a bountiful harvest of contribution to human health and well-being.

Lawrence Berkeley Laboratory
Lawrence Livermore National Laboratory
Sandia National Laboratories

Extreme Ultraviolet Lithography (EUVL) Tool

Years ago it would have taken a roomful of hardware to match the computing power of today’s average laptop computer. A key to this progress has been steady improvement in ultraviolet lithography, the photographic process used to print integrated circuits on computer chips. However, current lithographic technology will have reached its limit because its lenses absorb the shortwave extreme ultraviolet light (EUV) needed to print even small chips. A team from Lawrence Berkeley National Laboratory, Lawrence Livermore National Laboratory, and Sandia National Laboratories—working together as the Virtual National Laboratory (VNL)—have developed a next-generation lithography, called Extreme Ultraviolet Lithography (EUVL). This technology overcomes the problems of older lithography by using coated mirrors, instead of lenses, to bend and focus the light. As a result, microprocessors can be made that are 10 times faster with active transistors and memory chips that can store 40 times more information.

The EUVL technology and its associated knowledge has been transferred under a cooperative research and development agreement (CRADA) to the Extreme Ultraviolet Limited Liability Company (EUV LLC), a consortium whose members include Advanced Micro Devices, IBM, Infineon, Intel, Micron Technologies, and Motorola. As a result of the CRADA, the technology is making the transition into commercialization.

The EUVL will benefit the general public by improving quality of life through more efficient consumer products and smart machinery, breakthroughs in biotechnology and materials science, and continuing advances in personal computers and the Internet.

National Renewable Energy Laboratory

PVSCAN/PV Reflectometer

The PVSCAN is a photovoltaic scanning analyzer for use by the semiconductor industry. It is an optical system that rapidly scans, maps, and characterizes defects present in PV wafers and cells, while measuring the photoresponse of cells. The use of PVSCAN can help increase the yield of high-quality wafers for processing. The PV Reflectometer is an instrument that is used for the in-line monitoring of several solar-cell fabrication steps for all solar cell technologies, especially silicon PV technology.

Dr. Bhushan Sopori, the inventor of both technologies, initiated the technology transfer process. Through licensing and other transfer mechanisms Dr. Sopori established a partnership with GT Equipment Technologies, Inc. (GTi), a company that provides manufacturing equipment to the semiconductor and materials industries. Within the months of the partnership, the first PVSCANs were shipped to customers, and there are prospective customers for the PV Reflectometer.

The primary users of both technologies will be those in the international PV community. A secondary market includes the thin-film photovoltaic community and part of the semiconductor industry, such as those who make solid-state lasers or diodes.

National Renewable Energy Laboratory
Brookhaven National Laboratory

Smart, High-Performance Polyphenylenesulfide Coating System

The development and transfer of the Polyphenylenesulfide (PPS) coating system represents a giant step forward in the technology of coating steel surfaces for use in hostile corrosive environments. The PPS coating system protects surfaces from corrosion, oxidation, and fouling, and has a high thermal conductivity that can also repair itself. This technology can be used in a wide range of applications; and is more durable, abrasion resistant, and less costly than competitive coatings.

To transfer this technology, the team of Dr. Keith Gawlik of the National Renewable Energy Laboratory, and Dr. Toshifumi Sugami of Brookhaven National Laboratory used no formally defined procedures. Rather, they relied on their knowledge of the technology and of the market, and on their professional relationships to quickly move the PPS coating system from the laboratory to production. Bob Curran & Sons, a Texas-based company, needed a coating system to replace the phenolic coating base that they were using. Drs. Gawlik and Sugama worked with the company to develop and test a commercial version of the technology. Within nine months, the company made the PPS coating system their primary product, gaining many new customers from the petrochemical processing industry. In addition, this technology transfer effort was recognized with a 2002 R&D 100 Award.

The primary beneficiaries of this technology will be geothermal power plants, and the chemical/petrochemical processing industry. The PPS coating system will cut costs, decrease down time, and increase productivity and output. Considering the enormous markets represented by power plants and chemical processing, the ripple effects of the technology on the economy could run into billions of dollars per year.

Oak Ridge National Laboratory

Automated Image Retrieval for Semiconductor Yield Improvement

A team of researchers at the Oak Ridge National Laboratory (ORNL) developed the capability for a flexible content-based image retrieval technology and software system called Automated Image Retrieval (AIR). This patented technology is used to facilitate the use, reuse, and management of the hundreds of thousands of images maintained in semiconductor wafer manufacturing environments.

The technology was invented under an ORNL seed money effort, and was licensed to Applied Materials, Inc. of Santa Clara, California for integration in its Defect Source Identifier™—Automated Image Retrieval software product (DSI™-AIR). ORNL’s technology received R&D Magazine’s R&D 100 award in 2002.

Powerful economic and energy gains can be achieved in the semiconductor industry by improvements in the device yield brought about by the use of the DSI™-AIR system. The semiconductor industry is worth about $350 billion per year to the U.S. economy. Therefore, a modest yield improvement of 0.1% could be worth on the order of several hundred million dollars to the economy. Energy gains can also be significant because of lower electric power consumption, a reduction of water usage, and less hazardous waste production.

Any Source, Any Position Fluid-Handling Device

The Any Source, Any Position (ASAP™) fluid-handling system is an enabling technology for analytical dispensing tools to be used for biochemical analysis. This technology rapidly transfers small volumes of chemicals in parallel from multiple sources to multiple targets—the type of manipulation necessary when performing the vast number of chemical assays required for screening pharmaceuticals or for analyzing genetic material.

The ASAP™ fluid-handling system was conceived jointly by Oak Ridge National Laboratory and Rheodyne, L.P. Patent licenses for the technology were obtained by Rheodyne, who created the spin-off company Innovadyne. The worldwide exclusive license and the ASAP™ trademark are owned by Innovadyne. The ASAP™ received an R&D Magazine’s R&D 100 Award in 2002.

The benefits of this technology to the consumer include faster discovery, development, and availability of new drugs; quicker medical diagnoses; and reduced costs for both.

ORNL Carbon Composite Bipolar Plate

To meet energy conservation and pollution reduction goals, the Department of Energy is encouraging the development of fuel-cell powered electric vehicles. The proton exchange membrane (PEM) fuel cell is a likely candidate to power vehicles because it starts quickly, operates at low temperatures, and creates no pollution. However, current PEM fuel cells are too heavy and too expensive for practical use in vehicles. Their machined graphite electrodes account for most of their weight and cost. The Carbon Composite Bipolar Plate was developed to meet the need for a lightweight, economical replacement part for the machined graphite electrodes used in PEM fuel cells.

Porvair Fuel Cell Technology, a Hendersonville, North Carolina-based company, has licensed the patented technology from ORNL. Porvair is interested in very large-scale production of the plates, in excess of 1 million plates per year. The company has acquired clients and plans to upgrade production.

Anyone who relies on motor vehicles stands to benefit from this technology. Also, businesses seeking their own stationary power generators will benefit when low-cost PEM fuel cells become available.

Expression Data Clustering Analysis and Visualization Resource

The Expression Data Clustering Analysis and Visualization Resource (EXCAVATOR) is a patentable computer package for gene-expression data clustering and analysis. It enables researchers to more efficiently “mine” key information from massive amounts of gene expression data. With EXCAVTOR, even researchers with few computer skills can analyze gene-expression data in seconds. With this information, genetic diseases can be diagnosed more quickly.

Once this technology was successfully developed by the ORNL team, several commercial companies expressed a strong interest in obtaining licensing. ApoCom Genomics, a Knoxville, Tennessee-based company, received licensing rights for EXCAVATOR in 2002. Presently, ApoCom is marketing the technology and providing user support.

The capabilities of EXCAVATOR will help researchers understand related biological processes in diseases and to develop better methods for diagnosis and targeted treatment. For example, leukemia patients can be divided into several groups according to their genotypes. Then each group of patients can take a particular kind of medicine to maximize the effectiveness of the treatment while minimizing potential side effects.

Pacific Northwest National Laboratory

The Acoustic Inspection Device

Since the terrorist attacks of September 11, 2001, detecting and preventing hidden contraband and weapons of mass destruction from entering through American borders is now a high priority. A team of scientists and engineers from the Pacific Northwest National Laboratory (PNNL) is helping to solve this problem by developing the Acoustic Inspection Device (AID), which provides non-invasive examination of sealed containers and can help screen bulk solids. The AID rapidly and reliably discriminates and identified liquid contents in the sealed containers; determines if there are concealed compartments within the containers; and detects hidden compartments in solid forms that may contain contraband, or weapons of mass destruction.

The PNNL team transferred the technology to Mehls, Griffin & Bartek Ltd. (MGB Ltd.), an Arlington, Virginia-based company through a licensing agreement. In addition, the U.S. Customs Service provided funding to further the development of the technology. At present, MGB Ltd. is customizing the AID for the Customs Service, which will be a prime user of the technology.

In general, all Americans will benefit from this technology. The AID will help prevent the smuggling of weapons of mass destruction, as well as other contraband or illegal items into the country while reducing the amount of time trucks and ships must spend at U.S. border crossings—allowing products to get to market faster and more securely than under the current inspection procedures.

EMAdvantage

In an emergency, getting the right information to the right people in time to make the right decisions can save lives and property. A team from the Pacific Northwest National Laboratory (PNNL) has developed an emergency management software system that accomplishes that goal. Emergency Management Advantage (EMAdvantage) is a software tool that simultaneously supports planning, daily operations, incident identification, emergency declaration, and emergency response activities for multiple users within an emergency operations center. Combining real-time modeling, visualization, and communications capabilities, EMAdvantage enable emergency managers to identify hazards, perform threat and risk analysis, declare emergencies, execute and track responses, register and reunify evacuees, and implement protective action decisions.

This technology has been transferred to Petroleos Mexicanos, which manages the national petroleum industry in Mexico; Aptec Microsystems, Inc.; NASA; and the U.S. Army. The transfer process involved software engineering, collaborative tools, copyrights, and licensing.

EMAdvantage is the only emergency management system that supports all phases of emergency management and makes the information available via desktop computer, the Internet, and personal digital assistants. Millions of people will be helped by this technology, thought most may never be aware of its existence. Whether it is a natural disaster, an explosion, or a terrorist attack, EMAdvantage will provide invaluable assistance to emergency personnel and its use will save lives and property.

Engine Exhaust Aftertreatment System Based on Non-Thermal Plasma-Assisted Catalysis

A team at Pacific Northwest National Laboratory (PNNL), with the assistance of industry partners, developed an exhaust aftertreatment system for lean-burn diesel and gasoline engines based on non-thermal plasma (NTP) assisted catalysis. This system converts harmful nitrous oxides and particulate matter emitted from vehicle engines into clean air components. The technology performs well in the lean-burn conditions of energy efficient diesel engines, where conventional 3-way catalytic converters are inadequate. The exhaust aftertreatment system also could be easily incorporated into existing tailpipe designs with little modification, as a retrofit option for older vehicles.

Through cooperative research and development agreements (CRADAs), the PNNL team was able to transfer the technology to a number of companies including Ford Motor Company, General Motors, DaimlerChrysler, Caterpillar, Inc., and Delphi Corp. To date, a full-scale prototype of the system has been installed on a PSA Peugëot 206 environmental technologies demonstration vehicle.

There is a renewed interest in the U.S. reducing its dependence on foreign oil. To address this concern, the auto industry is developing more fuel-efficient and environmentally friendly cars and trucks. The exhaust aftertreatment system will enable these vehicles of future to use more efficient diesel engines, and the fuel efficiency it will help make possible will directly reduce the amount of carbon dioxide emitted to the atmosphere.

Sandia National Laboratories

Gun Shot Residue Kit

A team from Sandia National Laboratories, in collaboration with Law Enforcement Technologies (LET), has developed a field test kit that allows law enforcement officers to quickly test a shooting suspect for gunpowder residue. The Gun Shot Residue Kit uses a chemical detection technique that can identify minute traces of residue left at a crime scene—and on the shooter’s hands, arms, and clothing. Each kit includes a round fiberglass swab that can be rubbed on the suspected shooter. When the swab is soaked in a unique liquid chemical, spots where gunpowder residue are present will turn blue against the white swab. Producing results in less than five minutes, the kit can detect residues even if the suspect washed his hands after firing the gun.

The technology was conceived jointly between Sandia and LET, with 100 percent of the financing coming from LET. In addition, LET has licensed the kit for commercial production and distribution. Sandia provided additional product engineering to meet military and law enforcement community requirements by customizing the technology to meet their specific needs. Since the kit’s commercial introduction, it has received a very positive acceptance from the law enforcement community, and inquiries have been received from several foreign companies regarding the use of the technology overseas.

Law enforcement and the military are the primary beneficiaries of the kit, as they now have a means of determining which people near the scene of a shooting may have been involved. Indirectly, the general public will benefit from a tool that allows a quick, effective method of identifying criminal elements.

Risk Assessment Methodologies

A team from Sandia National Laboratories has developed Risk Assessment Methodologies (RAM) for use in protecting America’s infrastructure from potential terrorist threats. The methodologies identify risks and vulnerabilities, and then aids in design technology solutions to effectively manage the situation. This includes characterization of a facility; evaluation of consequences if the facility is attacked; definition of potential adversaries, their motives and resources; quantification of risk; detailed analysis of a facility’s vulnerabilities; and cost benefit analysis of possible upgrade requirements.

Responding to an urgent need to get this technology out in a timely yet controlled fashion, the Sandia team developed a unique licensing strategy. They not only licensed interest parties directly, but also conducted “train the trainer” seminars, wherein leading consulting firms were not only trained and licensed to use and apply the technology, but were also given incentive to identify and qualify third-party sublicenses. To date, Sandia has executed 80 licenses for RAM, and more are in process.

As a result of the Sandia team’s efforts, many infrastructure facilities have an increased awareness of potential vulnerabilities and are now taking steps to manage and mitigate risks. By taking these steps, the owners and operators of infrastructure facilities are helping to ensure America and its citizens continue to prosper, even in uncertain times.

 

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