Fretting Corrosion
The rapid corrosion that
occurs at the interface between contacting, highly loaded metal surfaces
when subjected to slight vibratory motions is known as fretting
corrosion.
The photo above
shows fretting corrosion of a fence post and wires which swing in the
wind and wear against the post. Both the fence post and the connecting
wires are experiencing fretting corrosion.
This type of corrosion is most
common in bearing surfaces in machinery, such as connecting rods,
splined shafts, and bearing supports, and often causes a fatigue
failure. It can occur in structural members such as trusses where highly
loaded bolts are used and some relative motion occurs between the bolted
members.
(Courtesy of www.emersonbearing.com)
Fretting corrosion is greatly
retarded when the contacting surfaces can be well lubricated as in
machinery-bearing surfaces so as to exclude direct contact with air.
The bearing race above is a
classic example of fretting corrosion. This is greatly retarded when the
contacting surfaces can be well lubricated as in machinery-bearing
surfaces so as to exclude direct contact with air.
The fretting on a large
aluminum part (above left) led to deposits of debris (shown in the cross
sections on the right). The vibratory motions rubbing back and forth
also produced the fatigue cracks shown in the section on fatigue corrosion.
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